What is Corten Stairs?

 

Corten stairs are very robust, hard-wearing, weatherproof, low-maintenance and durable. The corten steel has a standard thickness of 3 mm. The stairs can be made to order in different widths.Enhance your outdoor space with these durable corten steel stairs, designed for tackling multiple levels in your garden. Available in various sizes and with a simple installation process, these stairs are perfect for any outdoor space. Width may vary from 1000mm to 3000mm, with standard steps at a height of 170 mm and a maximum of 15 steps in the staircase.

Advantages of Corten Stairs
 

Durability and low maintenance

Corten steel develops a protective oxide layer when exposed to the elements, which prevents deeper corrosion. This natural patina means that corten stairs require less maintenance than other steel types, which might need regular painting or rust-proofing treatments. The material's high durability ensures that the stairs will withstand the test of time without significant degradation.

 

 

Environmental resistance

Corten steel stairs are highly resistant to environmental factors such as rain, snow, and temperature fluctuations. This resistance makes them ideal for outdoor use in various climates without worrying about the structural integrity of the stairs deteriorating quickly. The material's ability to withstand harsh conditions ensures that the stairs remain safe and functional year-round.

Aesthetic appeal

The rich, warm tones of corten steel can enhance the aesthetic of any outdoor space. The evolving patina adds a unique character to the stairs, making them not only functional but also a visually appealing feature. This material choice can blend well with various architectural styles, from modern to rustic.

 

 

Cost-effective

Although corten steel may have a higher initial cost compared to some other materials, its longevity and reduced maintenance needs make it cost-effective over time. The savings from not having to replace or frequently repair the stairs can outweigh the initial investment, making it a practical choice for long-term projects.

 

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Why Choose Us

Our Factory

Providing total solutions to our customers, we therefore specialize in customizing a wide range of metal products while offering standard products. From curtain walls, fire pits, water features, garden planters, fence panels, and privacy screens to gazebos.

 

One-stop Service

Since the company was founded, gnee has always adhered to the principle of a one-stop service system.It runs through the whole transaction process from pre-sale consultation, order confirmation, product design, production, and transportation to after-sale maintenance.

Production Advantage

With its factory and strict control over quality and efficiency, gnee garden company can offer a private, customized service that ensures clients receive a tailored solution to meet their requirements.

Professional Team

Our office environment is nearly 200 employees, a young, professional team. Continuously seeking new and new changes to make our products easy to use, convenient, and safe, because your choice makes us more motivated.

Types of Corten Stairs

 

Open stairs
A classic solution of indoor stairs is represented by open stairs. The latter are the most classic and widespread solution, especially in italy. It is a staircase with a linear development, characterized by steps of regular shape and size. Thanks to our experience in metalworking, this type of staircase, like all other architectural proposals, can be made in different metal finishes and why not in combination with wood and glass. This type of staircase is ideal for all those who need an internal staircase intended for medium-large sized domestic environments, while it is not recommended in small apartments because it has a larger footprint than the spiral staircase.

- A strong point is comfort: It has, in fact, lower risers and greater treads precisely because it develops on a regular basis in a larger space. As mentioned earlier, different materials can be used for the construction of this type of staircase, to be chosen according to the style of your home and its furnishings.

 

Spiral stairs
Spiral stairs are the perfect choice for those looking for an elegant solution, but also need to save space. Developing on itself, this type of staircase takes up less space than the others, without sacrificing comfort and design.

One of the main characteristics of the spiral staircase is that it can be positioned anywhere, in some cases it is even decided to place it in the center of the room. This type of staircase is well suited to different styles of furniture, contributing to the enhancement of the home environment.

 

Modular stairs
In order to obtain maximum levels of personalization of one's own scale, one can decide to invest in modular typologies. The modular staircase has the peculiarity of being built as a single piece, however composed of different modules, which can be quickly assembled together to obtain the final structure.

The advantages of modularity are essentially:
- Customization: The staircase can be customized down to the smallest detail, giving life to a single piece made specifically for the criteria of your home;
- Optimization of space;
- Enhancement of space;
- Reduction of working times.

It is good to remember that, regardless of the type of staircase with which you decide to furnish your home environment, the important thing will always be to rely on professionals in the sector able to offer design solutions characterized by shapes and finishes that highlight the details of your personal stylistic choice of furniture.

Components of Corten Stairs
 

It is a modern, sleek and functional staircase that can be used in a wide variety of settings. Corten steel is corrosion-resistant, so it is an excellent choice for outdoor use as well. For indoor use. Here are some posts from people that I found on the internet: “I think you can see the stairs as functioning like a ladder, with the handrail acting as a safety barrier.” “This staircase was designed using a corrosion-resistant material called corten steel, so it is an excellent choice for outdoor use. Additionally, the handrail serves as a safety barrier.

 

Materials that are corrosion-resistant are important for use in outdoor and indoor settings because they are easy to maintain. Additionally, the handrail serves as a safety barrier, creating a sense of security for the user. A stainless steel handrail creates a sense of security with its modern, sleek design. With a modern, sleek design and stainless steel hand rail, this design creates a sense of security.

 

Corten steel is a type of steel that has developed a protective layer as a result of exposure to the air. Because it does not rust or corrode, it is an ideal material for outdoor stairs. Typically, corten steel stairs are formed by rolling steel sheets and welding them together. It is possible to create outdoor corten steel steps with weather-resistant surfaces using this material.

 

Your staircase will look great with corten steel steps. Additionally, they are very durable and can last a lifetime.

Any staircase would benefit from corten steel risers. They are not only durable, but they also add a unique character that is unmatched by any other material. It is possible to create an elegant staircase with a rugged appearance by using these risers, which are available in a variety of sizes. Risers made of corten steel can also be fused with other materials to create a unique design.

 

Corten steel is an alloy of iron and other elements used to make steel sheets. Steel is protected from corrosion by a rust-resistant layer. It is known for its durability, corrosion resistance, and excellent fire and heat resistance. Bridges, balconies, and roofs often use it. Buildings used for industrial purposes. Iron ore is heated and mixed with different kinds of carbon, then rolled in a blast furnace to make molten iron that is poured into molds and cooled into ingots. After these ingots are pressed at high temperatures, the layers of material that form corten steel sheets are formed.

corten steel Landscape Steps
 
How to Choose Corten Stairs
 
01/

Safety
Staircases naturally have some occupational safety risk, and corten provides firm and reliable support for the people in the environment. While other products made with timber or other material may look good to you for other reasons, they simply can’t compete with the safety benefits of steel.

02/

Design Flexibility
Corten is the best choice for a flexible design option. Corten stairs can be produced in any design you have in your mind for your project, a simple design or a sharp spiral in the middle of the building, all can be arranged. Corten is a major convenience for the design and function. The only restriction is your design creativity.

03/

Affordability
Not only steel industrial stairs bring robustness and durability, but they also provide economic benefits. Materials affordable, components are fabricated and arrive ready to be assembled, so you save on labor as well.

04/

Durability
Steel is made to resist extreme conditions. You can always count on its durability. You don’t have to worry about corrosion when you choose corten, chemical treatments and coatings will improve your steel’s durability by protecting it against rust.

05/

Long-term Usage
Choosing steel for your staircase continues to pay off the benefits over time. With lots of possible design options and high strength, structural corten stairs are the go-to option for long term usability. Once you built it you will use it for many years.

06/

Maintenance
The timber staircase requires frequent maintenance to keep a nice luster. Corten stairs on the other hand will require little maintenance and will look good with significantly less effort.

Precautions of Corten Stairs

 

 

The Practice Of Corten Stairs
Determine the size of the stairs
Determine the number of steps n on each floor according to the floor height h and the initially selected step height h, n=h/h.

The horizontal projection length l of the flight is determined according to the number of steps n and the initially selected step width b, l=(0.5n-1)·b.

Determine whether to set the ladder axis. For safety reasons, children’s stairwells should not exceed 120mm.

Determine the width of the stair section according to the net width of the stairwell and the width c of the stairwell, a=(a-c)/2.

According to the width d1 ≥ a) of the intermediate platform (d1), the width d2 of the floor platform (d2>a), and the horizontal projection length l of the ladder, check the net length b of the stair depth, d1+l+d2=b. If not, adjust the l value (ie adjust the b value).

 

Design adjustments

If the interior structure is found to be inconsistent with the design drawings before construction, adjustments should be made according to the existing actual situation to determine the safety and practicability of the corten stairs.

 

Prepare materials
Various profiles and construction tools needed to make corten stairs should be prepared in advance. And we cannot prepare suitable production materials. We should buy some sporadic materials to spare.

 

Start construction
According to the design drawing of the attic corten stairs, the important fulcrum points are marked and laid out on site, and the size of the embedded parts is determined.

First deal with uneven walls and sundries.Drill and clean the holes where marked. After the inspection is qualified, the bolts of the steel frame stairs are implanted, and the bolts are fixed in the holes with chemical fixatives.

 

Installation
Drill holes on the embedded steel plate and channel steel according to the bolt positions, and then install the steel plate. After the steel plate is installed, certain anti-rust treatment should be carried out, and anti-rust protective paint can be brushed.

Then trim the steel plate of the corten stairs to their liking to make it look more beautiful and elegant. After all, the work is done, remove some glue and paint from the surface and clean if necessary. Such a rigid staircase will be installed.

 

Precautions for indoor construction of structural stairs
In order to avoid the illusion when going up and down the stairs, the height of the first step and the last step of the stairs should be the same as the other steps.

The height of the highest step of the stairs to the ceiling needs to have a clearance of more than two meters, and the minimum is not less than 1.8 meters. Otherwise, there will be pressure.

 

The distance between the railings
Between the centers of the two railings is preferably 8 cm, not more than 12.5 cm, so as to prevent children from sticking their heads out of the gap.

 

The height of the armrest
Waist position is 85~90 cm, and the diameter of the armrest should be 5.5 cm.

 

The height and depth of the steps
The height of the steps should be 15-18 cm, and the depth of the steps should be 22-27 cm. The number of steps is about 15 steps. If it is too high, you may need to set up a stair rest platform.

Stair width:When one side is empty, the net width is not less than 75 cm; When there are walls on both sides, the net width is not less than 90 cm.

 

Safety
Stair parts should be smooth and round, without protruding and sharp parts. For families with children and elderly people, the slope of the stairs should be slow and the rotation angle should not be too large; the stair treads should take anti-skid measures, such as anti-skid strips, anti-skid pads, anti-skid grooves, etc.

 

Stair lighting
Too dark light is not conducive to walking safety, and too bright light is prone to glare. Therefore, the light on the stairs should be soft and clear.

 

Staircase style
The staircase design should be consistent with the decoration style.

 

Stair noise problem
It is related to the connection of the various parts of the pedal, and it should not produce excessive noise during use, so as not to affect the rest of the family members.

 
How to Maintenance Corten Stairs
 

Protection from moisture
Corten stairs is a great material for outdoor use due to its high tensile strength, corrosion resistance, and weathering properties. However, proper protection from moisture is essential to ensure that it lasts a long time without rusting or losing structural integrity. The best way to protect against moisture is by applying a coat of sealant or waterproof paint. Once the surface has been sealed, an additional coating layer should be applied to protect against uv rays and water damage. Lastly, regular maintenance, such as cleaning off dirt and debris, should be conducted to keep the corten stairs looking new and attractive longer than expected!

 

Cleaning
Corten stairs must be cared for properly to last and retain their beautiful orange-brown colour. The easiest way to clean corten stairs is by using a water hose with a light spray setting, or, if you need more pressure, use a pressure washer set on the lowest setting available. Avoid high-pressure washers, as they can damage the surface of your corten stairs. Once you’re done cleaning, apply an oil-based sealer yearly to prevent rusting. Additionally, remember that cleaning may not always restore the original colour of your sheet, and some discolouration may remain, so it’s good practice to maintain them regularly over time.

 

Applying a protective coat
Corten stairs is known for its durability and weather-resistant properties but requires special care. To ensure your corten stairs lasts as long as possible, apply a protective paint, varnish or sealant coating. Make sure to select a product specifically designed for corten steel to avoid any further damage or discolouration. To prepare the surface for painting, wash it with mild soap and water before drying thoroughly with a soft cloth. Finally, apply two even coats of your chosen protective coating with an appropriate brush or sprayer, allowing each coat to dry completely before applying the next one. These simple steps can help keep your corten stairs looking beautiful for years!

 

Avoid using salt
Corten stairs, is a great material for outdoor installations. To ensure its longevity and keep it looking good in the long run, there are several steps to take when caring for corten stairs. First, if you come across any dirt or debris on your corten stairs panelling surface, use mild soap, water, and a soft brush to clean it off. Additionally, avoid using salt or other additives that can damage the protective layer of rust on corten’s surface when exposed to air moisture – this layer helps protect against further corrosion from salt-based elements. If possible, set up your corten steel sheet away from areas likely to have high levels of salt exposure (like near oceans). Lastly, create an annual maintenance schedule where you check the condition of your panelling regularly and reapply a protective coating every 3-5 years with an epoxy coating like polyurethane. This will help preserve its integrity over time!

 

Keep it clean and dry
The best way to care for your corten stairs is to keep it dry, clean, and debris-free. Inspect your corten stairs to check for any signs of rust or corrosion and address them immediately. You can use a wire brush to remove rust spots but don’t sandpaper your corten stairs as it can strip off the patina.

FAQ

Q: Is corten stairs expensive?

A: Corten stairs typically cost around 50% more on average than mild steel products. However, given corten's longevity and lower maintenance needs, it represents a long-term investment.

Q: How long will corten stairs last?

A: Corten stairs also requires little to no maintenance, and its corrosion resistance performance is 8x higher than ordinary steel. This means that you can use it 8x longer than a common steel, without the need to paint it. The average lifespan of corten stairs is over 20 years, and it can last for .

Q: What are the problems with corten stairs?

A: Inital surface weathering (flash rust) of bare weathering steel typically leads to heavy rust staining on nearby surfaces, especially concrete. Staining can be mitigated by eliminating designs which drain the loose rust products onto adjacent surfaces or by providing pre-weathering to the metal prior to installation.

Q: Does corten stairs get hot in sun?

A: Do corten stairs get too hot in the summer? Steel planters have the ability to conduct heat and may feel warm to the touch after being exposed to the sun.

Q: Is corten stairs waterproof?

A: Corten stairs is a weatherproof construction steel that continuously develops a barrier layer as part of the weathering process. Consequently, this layer prevents further corrosion and results in a characteristic patina in earthy and warm tones.

Q: Does corten stairs need maintenance?

A: Once the patina layer forms, corten stairs requires no additional finishing like paints, stains, or sealants over time. It retains its handsome finish year after year without any kind of touch-ups.

Q: Are corten stairs cheaper than wood?

A: Generally speaking, corten stairs tend to be more expensive than wooden staircases, but they also offer a number of advantages that may make them worth the additional cost. One of the main factors that affects the cost of a corten stairs is the type of steel used.

Q: What is the life of corten stairs?

A: Corten stairs lifespan can reach up to several decades and, in some cases, even beyond a century, around 40-120 years! Yep, you heard it right – corten steel is no one-hit wonder. Its durability is a testament to its unique composition and the formation of that protective rust-like patina.

Q: Can you paint over corten stairs?

A: Can you paint corten stairs? The process of painting corten is very similar to that for painted steel. In addition, it has all the benefits associated with painting materials, plus the benefit of having its own protective coating.

Q: How long does corten stairs take to rust?

A: Based on our experience making weathered metal structures for almost two decades, corten stairs typically takes around six months to 2 years to fully rust, depending on the climate and environmental conditions.

We're professional corten stairs manufacturers and suppliers in China, specialized in providing high quality customized service. We warmly welcome you to buy bulk corten stairs in stock here from our factory. For price consultation, contact us.

Corten Steel Step Risers, Weathering Steel Outside Steps, Corten Stairs